Cold air cooling technology from Mirai Intex


Technical room

The technology

The cold air refrigeration technology from Mirai Intex works oil-free using only air as a refrigerant. Mirai Intex has developed a unique air-bearing turbo compressor expander for this purpose. The compressor and the expansion wheel (expander) are located on a shaft so that the expansion energy is fed back to the compression. The control  of the frequency inverter allows any temperature to be selected and regulated to an accuracy of 0.5 K. As standard, the machines can control any temperature from -30 °C to -110 °C. In special versions, the range can be extended to -160 °C with air as the refrigerant. The pressures of the open machines are a maximum of 1 bar, which is less than the pressure of a bicycle tyre.

Air as a refrigerant is free, harmless and free from regulations.

The cycle - Joule process

Air is drawn in from the cold room or the heat exchanger and compressed (1→2). This increases the pressure and temperature. The set pressure remains constant until the pressure is released. In the gas cooler, the process temperature is cooled by ambient air (2→3). Energy is recovered in the internal heat exchanger, the so-called recuperator. The warmer air from point 3 heats the air drawn in from point 1, which in turn cools the air from 3→4 further. This is followed by a work-performing expansion in a turbo expander. The work performed during the expansion results in a reduction in pressure and temperature. In contrast to the vapour cooling process, energy is not absorbed by the phase change, but by heating the air (5→6). Air is continuously sucked out of the consumer and cools the air already in the circuit in the recuperator (6→1). The cycle then starts again from the beginning (1). In cold air chillers, the expander is mounted on a shaft with the frequency-controlled electric motor and the compressor. This arrangement means that the work gained is fed to the compression during the expansion that performs the work. The shaft is mounted on air bearings, making operation oil-free.

T-S diagram Joule process
T-S diagram Joule process
Two systems for installation in a cold room

Advantages of cold air cooling technology from Mirai Intex at a glance

Environmentally friendly
Environmentally friendly

Air as refrigerant / No refilling required / Environmentally friendly

Oil-free
Oil-free

No oil in the system thanks to the air bearing / Lower costs

Compliance with the law
Compliance with the law

Compliance with the law Compliance with all international standards / regulations

Stability of the operation
Stability of the operation

Stable cooling capacity when operating with cooling water

Secure solution
Secure solution

No chemical substances / No risk of fire or explosion

No vibrations and greatly reduced noise
No vibrations and greatly reduced noise

No vibrations and greatly reduced noise / The design of the turbomodule reduces noise and vibrations

High reliability
High reliability

One of the most common causes of failure in refrigeration systems is compressor damage caused by liquid refrigerant entering the compressor or insufficient lubrication, e.g. due to displaced oil or wear. Another frequent cause of failure is wear due to vibration, such as the burning of small oil lines. In cascade systems for low-temperature applications, several compressor circuits have to function simultaneously and influence each other. The cold air chillers have no phase change, no oil and virtually wear-free operation without vibration thanks to the air bearing. This technology therefore has a high level of reliability.

Highly efficient in the field of cryogenic technology
Highly efficient in the field of cryogenic technology

We have carried out a detailed study on the energy efficiency of low-temperature refrigeration technology and were able to prove that cold air refrigeration technology is highly efficient in the field of low-temperature technology. You can find the detailed study in our ULT report.

The systems are essentially available in two versions.

as a closed machine
as a closed machine
  • with integrated heat exchanger
  • 10 to 80 kW motor power
  • -40 °C -110 °C Temperature range
  • Particularly suitable for process cooling such as freeze-drying
as an open machine
as an open machine
  • with automatic defrosting
  • 10 to 22 kW motor power
  • -40 °C -110 °C Temperature range
  • Particularly suitable for room cooling such as storage rooms

Here you can find our energy comparison for cryogenic technology

Here you can find our services

Do you have any questions about the technology or would you like to book a training course? Please get in touch with us.

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Cornelia Schröder
Cornelia Schröder
Assistant to the management